DHL boxes

DHL is the market leader in parcel delivery and works with clearly defined size categories for small parcels and parcels. The price is determined by the dimensions and total weight – that's why we offer boxes that are precisely tailored to DHL's specifications. You can choose between standard DHL formats or configure your own packaging and have it printed over the entire surface. Sturdy corrugated cardboard made from recycled material ensures safe shipping and a professional brand image.

Boxes for DHL shipping

Maxi letter, large letter and parcel sizes

5 working days
Express production

DHL Parcel

Highest quality

Materials for DHL boxes

E-flute
B-flute
EB-flute

E- flute white/white

Material thickness 1,5 mm | Fine flute

White outside, white inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E- flute white/white

E- flute white/brown

Material thickness 1,5 mm | Fine flute

White outside, brown inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E- flute white/brown

E-flute brown/brown

Material thickness 1,5 mm | Fine flute

Brown outside, brown inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E-flute brown/brown

B- flute white/white

Material thickness 3 mm | Fine flute

White outside, white inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B- flute white/white

B- flute white/brown

Material thickness 3 mm | Fine flute

White outside, brown inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B- flute white/brown

B-flute brown/brown

Material thickness 3 mm | Fine flute

Brown outside, brown inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B-flute brown/brown

EB flute white/white

Material thickness 4.5 mm | Fine flute

White outside, white inside

Mixed wave spacing (3–5 mm) | very good printability

Load capacity up to approx. 32 kg (with even weight distribution)

For shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

EB-Welle außen weiß, innen weiß

EB flute brown/brown

Material thickness 4.5 mm | Fine flute

Brown outside, brown inside

Mixed wave spacing (3–5 mm) | very good printability

Load capacity up to approx. 32 kg (with even weight distribution)

For shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

EB-Welle außen braun, innen braun

Configure DHL boxes

Design unique DHL boxes

Tear-off and adhesive strips

Tear-off and adhesive strips

Tear-off and adhesive strips make packing and opening your DHL boxes particularly convenient. You save time, reduce material and offer professional handling.

Stable corrugated cardboard

Stable corrugated cardboard

DHL boxes made from E, B or EB-flute cartons offer the right stability for every product. This allows you to reliably protect your products during shipping and meet the highest quality standards.

State-of-the-art printing technology

State-of-the-art printing technology

With our printed DHL boxes, you get brilliant print images and complete design freedom – we choose between digital, offset and flexographic printing for your print run and showcase your brand perfectly.

Special colours / Pantone

Special colours / Pantone

DHL boxes with special colours or Pantone colours ensure consistent branding and a strong brand impact. This helps you achieve a professional, recognisable appearance.

Window cut-out

Window cut-out

DHL boxes with viewing windows showcase your product before it is even opened, increasing trust and ensuring a special unboxing experience.

Matt, glossy & soft-touch surfaces

Surfaces

DHL boxes with matt, glossy or soft-touch surfaces are visually and haptically appealing. High-quality finishes ensure a genuine premium brand experience.

Recycling Wellpappe

Recycling

DHL corrugated cardboard boxes are resource-efficient and can be recycled as waste paper. This allows you to combine stability during shipping with sustainable packaging.

Hot foil stamping

Hot foil stamping

DHL boxes with hot foil stamping offer an exclusive premium look. Glossy effects attract attention and strengthen your brand presence.

Berater Nils Harder

Nils Harder
CEO & Folding Carton Specialist

Let's take your DHL boxes to the next level together!

Would you like to implement your packaging professionally? Our team will provide you with personalised support for all questions relating to construction, materials, design and printing, and will work with you to find the right solution. We will reliably accompany you from the initial idea to implementation and ensure that your packaging protects, inspires and fits into your process. Feel free to get in touch – we look forward to hearing from you.

Tel.: +49 (0) 751 951 440 0

Julia Volgger Sales Manager
>4000 CUSTOMERS PLACE THEIR TRUST IN US

Turn your DHL boxes into game changers!

Do you need packaging that suits your product? We'll take care of it – no matter whether it's small, large or really challenging. We have been printing in Germany for three generations, combining experience with modern technology. You get quality you can rely on and people who think ahead. Together, we'll turn your idea into the perfect packaging.

Dextro Energy Logo
Esjot Logo
mymuesli logo
Störtebekker Logo
Hugendubel Logo
Neuroth Logo

DHL boxes

Frequently asked questions

How much weight can the corrugated board withstand?
We recommend our E flute primarily for product packaging or for shipping packaging with a low shipping weight. We recommend our B flute for large product packaging or for shipping packaging with a medium shipping weight. We recommend our EB flute exclusively for large shipping boxes with a heavy shipping weight.
  • E flute: up to 7 kilos
  • B flute: up to 14 kilos
  • EB flute: up to 32 kilos
Do I have to pay for the punching tool again if I order again?
If you are charged "One-time tool costs" in our configurator, these are normally only incurred once. Our system saves existing punches and does not charge them a second time. However, if the wear of a punch is so high that a new cutting die has to be ordered, these costs will be charged again with your next order. The service life of a die depends primarily on the number of shipping cartons punched (experience shows >250,000).
What do I have to consider when creating my print data?
To create the print data for your folding box, you need to follow some instructions. Please note the following information:

to the print data instructions
What do I need a protective coating for and what is his function?
A protective coating has various functions. On the one hand, it protects your print image from external influences such as scratches, liquids or dirt, and on the other hand, it ensures an even more beautiful print image with a glossy or optional matte look.
I would like a particularly small shipping box - what do I need to consider?
In our configurator you can configure both very large and very small shipping boxes. All sizes that can be manufactured from a technical point of view can be configured. Depending on the size and material, however, there may be problems in handling and packaging. Above all, we recommend the EB flute exclusively for medium to large cartons.
Can I choose a neutral return address?
We have optimized our order process especially for resellers and offer you the possibility that we send your orders neutral (without our branding on package or delivery bill) to your customers. Simply select "Neutral shipping / delivery bill" in the order process / check-out.

CONTACT US

How can we help you?

Kontaktformular grüne Schrift
Tell us about your packaging project!

We would be delighted if you could send us a message and give us an insight into your requirements. The more specific your information is, the better we can advise you and suggest a suitable solution.

We will get back to you as soon as possible!

DHL boxes directly FROM THE MANUFACTURER

Your partner for customised DHL boxes

DHL boxes Made in Germany

We value regionality and love for our homeland. That is why your DHL boxes are produced in the heart of Germany.

Sustainable materials

We rely on sustainable and regional corrugated cardboard that is recyclable, manufactured in a CO₂-saving manner and consists largely of secondary fibre materials.

Personal contact person

You will have a direct contact person at all times who will advise you individually and accompany you from your enquiry to the delivery of your DHL boxes.