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Flat Pouches
Our Flat Pouches reliably protect your products and present them perfectly at the point of sale. Choose between recyclable mono-materials (PP, PE, paper) or PET/PE composite films. We print your design using digital or flexographic printing – with metallic effects or integrated viewing windows on request – in just 10–14 working days.
Highest quality
Materials for Flat Pouches
PP mono films
PE mono films
PET/PE films
Paper materials
White PP mono film
116 & 146 µm film thickness
White outside, silver inside
High barrier (OTR <0.1 / WVTR <0.1)
Certified for food (powders, pastes, liquids)
Recyclable & PPWR compliant
PP mono film, pearl white
76 & 123 µm film thickness
Pearl white outside, white inside
High barrier (OTR <0.1 / WVTR <0.1)
Certified for food (powders, pastes, liquids)
Recyclable & PPWR compliant
Transparent PP mono film
111 µm film thickness
Transparent (glossy surface recommended)
High barrier (OTR <0.1 / WVTR <5.5)
Certified for food (powders, pastes, liquids)
Recyclable & PPWR compliant
PP mono film, metallic silver
111 µm film thickness
Silver outside, silver inside
High barrier (OTR <0.1 / WVTR <0.1)
Certified for food (powders, pastes, liquids)
Recyclable & PPWR compliant
White PE mono film
95 & 125 µm film thickness
White outside, white inside
High barrier (OTR <1 / WVTR <1)
Certified for foodstuffs (powders, pastes, liquids)
Recyclable & PPWR compliant
Transparent PE mono film
95 & 125 µm film thickness
Transparent
High barrier (OTR <1 / WVTR <1)
Certified for foodstuffs (powders, pastes, liquids)
Recyclable & PPWR compliant
PET/PE film, white
82 & 112 µm film thickness
White outside, white inside
High barrier (OTR <=1 / WVTR <=1)
Certified for food (powders, pastes, liquids)
Transparent PET/PE film
82 & 112 µm film thickness
Transparent (glossy surface recommended)
High barrier (OTR <=1 / WVTR <=1)
Certified for food (powders, pastes, liquids)
PET/PE film, metallic silver
124 µm film thickness
Silver outside, silver inside
High barrier (OTR <=0.1 / WVTR <=0.1)
Certified for food (powders, pastes, liquids)
PET/ALU/PE film, white
111 µm film thickness
White outside, silver inside
High barrier (OTR <=0.1 / WVTR <=0.1)
Certified for food (powders, pastes, liquids)
Uncoated paper brown + PE
120 µm material thickness
Brown outside, brown inside
High barrier (OTR <=1 / WVTR <=1
Certified for food (powders, pastes, liquids)
Uncoated paper, white + PE
120 µm material thickness
White outside, white inside
High barrier (OTR <=1 / WVTR <=1
Certified for food (powders, pastes, liquids)
White paper, without plastic
65 µm material thickness
White outside, white inside
No barrier
Certified for food
Recyclingfähig & PPWR-konform
White paper, without plastic
75 µm material thickness
White outside, white inside
Medium barrier (OTR <=5 / WVTR <=20)
Certified for food
Recyclingfähig & PPWR-konform
Configure Flat Pouches
Design unique Flat Pouches
Zip fastener
Our Flat Pouches are equipped with a resealable zip that is easy to open and secure to close – ideal for freshness, convenience and multiple use.
Surfaces
Our Flat Pouches are available in matt, glossy or soft-touch finishes, giving your packaging a high-quality look and feel.
Rounded corners
Flat Pouches can be manufactured with pointed or rounded corners to ensure better handling and a modern look.
Recycling & PPWR
Our Flat Pouches are made from recyclable PP or PE mono-materials and already meet the requirements of the PPWR regulation for sustainable packaging solutions.
Metallic-Effects
With metallised films, we can give your Flat Pouches eye-catching metallic effects on request – perfect for exclusive designs and maximum attention.
Viewing Window
Highly transparent viewing windows with glossy film make the contents of your Flat Pouches clearly visible – without any milky effect and with a strong product presentation.
Special Shapes
Thanks to modern punching technology, we also manufacture Flat Pouches in customised special shapes – for distinctive packaging with high brand impact.
Cut-Outs
Our Flat Pouches can be equipped with tear tabs, Euro holes or other cut-outs – for optimum functionality and attractive presentation at the POS.
Lasse Harder
CEO & FlexPack-Specialist
Let's take your Flat Pouches to the next level!
Our experienced team of packaging specialists is always available to assist you by telephone or email. Whether you have extensive projects, individual solutions or specific questions about our products, materials, production processes and much more, we will advise you personally, competently and reliably. Together, we will find the right packaging solution for your requirements. Please do not hesitate to contact us – we look forward to hearing from you.
Tel.: +49 (0) 751 951 440 0
Mail: [email protected]
Flat Pouches
Frequently asked questions
Which materials are recyclable and are there recycling certificates?
Below you will find a list of our materials that are certified as recyclable:
Some of our materials are fully recyclable and can be disposed of either via the yellow bag (for plastic) or the blue/green garbage can (for waste paper). The recyclability of our materials is confirmed by the Cyclos-HTP institute. Conformity with the following standards is also certified:
- Minimum standard for assessing the recyclability of the ZSVR (German Central Agency Packaging Register).
- DIN EN 13430 with regard to recyclability in the post-consumer phase.
Below you will find a list of our materials that are certified as recyclable:
| Name | Foil thickness | Disposal | Recycling code | Certified by Cyclos-HTP |
|---|---|---|---|---|
| Mono foil white PE/EVOH/PE | 95 - 125 µm | Plastic | FULL-PE | ja |
| Mono foil transparent PE/EVOH/PE | 96 - 125 µm | Plastic | FULL-PE | ja |
| Paper white + PE (100% recyclable) | 110 µm | Paper | 22 PAP | - |
| Paper white, no barrier heat sealable | 65 µm | Paper | 22 PAP | - |
| Paper white, with barrier heat sealable | 75 µm | Paper | 22 PAP | - |
What is the smallest size available for Flat Pouches?
Our online calculator offers a wide range of options for flat pouches, but not all combinations can be covered online. The minimum size varies depending on whether a zipper is to be integrated into the pouch or not. Contact our customer service for a quote outside of our online options.
Minimum size stand-up pouch:
- Flat pouch without zipper: 57 mm x 70 mm (width x height)
- Flat pouch with zip: 70 mm x 100 mm (width x height)
What pouch materials are offered and what barrier do they provide?
We offer a variety of materials for our pouches, including mono-materials, paper/plastic composites, and plastic-free barrier papers. Each material offers specific protective properties that meet the requirements of different products. Additionally, our materials are available in various options, including white, transparent, metallic, and paper look. Moreover, we offer different surfaces, such as matte or glossy film.
All our materials contain a functional barrier, which consists of either EVOH, AlOx, or aluminum. This barrier protects the content from loss of aroma, the penetration of oxygen, moisture, and possibly UV radiation. Furthermore, our materials are certified recyclable depending on the composite.
An overview of our materials can be found in the following table:
All our materials contain a functional barrier, which consists of either EVOH, AlOx, or aluminum. This barrier protects the content from loss of aroma, the penetration of oxygen, moisture, and possibly UV radiation. Furthermore, our materials are certified recyclable depending on the composite.
An overview of our materials can be found in the following table:
| Material - Films | Material thickness | Surface | Composition | Barrier | Oxygen permeability | Water vapor permeability |
|---|---|---|---|---|---|---|
| White monofilm (PE/EVOH/PE - recyclable) | 95 - 125 µm | Glossy / matte | 25 PE / 5 EVOH / 65-95 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| Transparent monofilm (PE/EVOH/PE - recyclable) | 95 - 125 µm | Glossy / matte | 25 PE / 5 EVOH / 65-95 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| White film composite (PET/EVOH/PE) | 87 - 112 µm | Glossy / matte | 12 PET / 5 EVOH / 65-95 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| Transparent film composite (PET/EVOH/PE) | 87 - 112 µm | Glossy / matte | 12 PET / 5 EVOH / 65-95 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| Silver metallic film composite (PET AlOx/PE) | 100 µm | Glossy / matte | 12 PET / 12 PETmet / 75 PE | AlOx | < 1 cm³/m²/24h*atm* | <1 g/m²/24 h |
| White PET/ALU/PE film | 109 µm | Glossy / matte | 25 PET / 9 ALU / 75 PE | ALU 9 µm | < 0,1 cm³/m²/24h*atm* | <0,1 g/m²/24 h |
| Material - Papers | Material thickness | Surface | Composition | Barrier | Oxygen permeability | Water vapor permeability |
|---|---|---|---|---|---|---|
| Brown natural paper + PE (PAP/PE/EVOH) | 120 µm | Uncoated paper | 50 PAP / 5 EVOH / 65 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| White natural paper + PE (PAP/PE/EVOH) | 120 µm | Uncoated paper | 50 PAP / 5 EVOH / 65 PE | EVOH 5 µm | < 1 cm³/m²/24h*atm* | <0,7 g/m²/24 h |
| White natural paper + PE (100% recyclable) | 100 µm | Coated paper | 84 PAP / 4 PE | PE 4 µm | on request | on request |
| White paper, no barrier, heat-sealable (recyclable) | 65 µm | Uncoated paper | 65 PAP | None | - | - |
| White paper, with barrier, heat-sealable (recyclable) | 75 µm | Uncoated paper | 75 PAP | Dispersion barrier | <= 5 cm³/m²/24h*atm* | <= 20 g/m²/24 h |
How can I create a custom window for my pouch?
To create an individual window for your pouch, use a transparent film and choose the color "4/0-colored + white". The additional white ensures that printed surfaces appear colorful and opaque by being printed as opaque white under the printed design. This means that unprinted areas remain transparent and serve as a window. For a highly transparent window, we recommend a glossy surface material. A matt surface material makes the window appear milky. For more information on how to properly design with opaque white, see our print data guide for flexible packaging. Our media designers will be happy to answer any questions you may have at any time.
Step by step instructions:
- Step 1: Download the appropriate print template for your pouch from our online shop. Then create the desired design in a suitable graphics program. We recommend for example Adobe Illustrator.
- Step 2: Create a new solid color called “HPI-White”. Then add all the elements that should be printed in white. You must then set all overlying elements of your design to “Overprint area”.
- Step 3: Save the finished print file as a PDF document and upload the document to the shopping cart under "Print data".
What is the actual fill level for my bag?
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Depending on which additional components (zippers, tear tabs, and hangers) you choose, the actual fill height of your bag will differ from the height in the calculator. Please consider the following dimensions when configuring your bag packaging:
| 40 mm |
| 21 mm |
| 16 mm |
What foods can I put in the pouches?
All our pouches materials meet the high requirements for the following barriers:
Therefore, you can fill the following foods into your desired pouch:
- Oxygen barrier
- Water vapor barrier
- Aroma barrier
Therefore, you can fill the following foods into your desired pouch:
- Pastes
- powders
- Liquids
- Capsules
>4000 CUSTOMERS PLACE THEIR TRUST IN US
Turn your Flat Pouches into game changers!
Do you need Flat Pouches that suit your product? We'll take care of it – no matter whether small, large or really challenging. We have been printing in Germany for three generations and combine experience with modern technology. You get quality you can rely on and people who think for themselves. Together, we will turn your idea into the perfect packaging.
INTERESTING FACTS
Guide to Flat Pouches
Flat pouches in use
Topics & Industries
Flat pouches FROM THE MANUFACTURER
Your partner for customised Flat Pouches
Packaging solution with flat bags: quality, flexibility and sustainability
Introduction: The world of Flat Pouches
Flat Pouches, also known as ‘sealed edge bags’ or ‘Ziplock bags’, are a versatile and efficient solution in the packaging industry, particularly suitable for products such as food, cosmetics and industrial goods. Unlike stand-up pouches, which can stand on their own, Flat Pouches are designed for horizontal or hanging display, such as with a Euro slot hanger at the point of sale. These bags, primarily made of polypropylene and polyethylene plastics, are characterised by their tear-resistant walls, which are sealed or welded on three sides – with the exception of the opening, which you can securely close after filling with a hand sealer or heat sealing machine. Packaging Warehouse expands the applicability of these bags with an extensive selection that is HACCP-compliant, making them an ideal packaging option even for sensitive goods.
Manufacturing: From roll to customised Flat Pouches
Innovative manufacturing techniques for Flat Pouches
In most cases, the manufacturing process for our Flat Pouches begins with digital printing. For this, we use state-of-the-art HP Indigo printing machines, which are renowned for their unique print quality. In the first step, a thin film is printed using reverse printing, which is then laminated onto a stronger base film to optimise the durability and functionality of the pouches. The finished film composite is created and the print image is securely enclosed between the two film layers. After laminating, the large master roll is cut into smaller units, which then enter the actual manufacturing process. Here, the material is converted into the final flat pouches in a complex manufacturing process, during which individual components such as zippers, Euro perforations or tear tabs can be integrated.
Wide range of materials for high demands
Packaging Warehouse offers a wide range of materials for Flat Pouches to meet a variety of needs and requirements. Our range of materials includes:
- White PE film (recyclable)
- Transparent PE film (recyclable)
- White PET/PE film
- Transparent PET/PE film
- Metallised PET/PE film
- White kraft paper + PE film
- Brown kraft paper + PE film
- White paper + PE film (recyclable, can be disposed of in waste paper according to the 95/5 rule)
Flat Pouches with customised viewing window
Our range includes Flat Pouches with special viewing windows, which are mainly made of transparent film materials. These pouches are printed according to specific requirements, with certain sections left unprinted as viewing windows. An additional opaque white coating enhances the intensity of the printed areas and improves the opacity of the colours. Flat Pouches of this type are particularly suitable for products that need to be directly visible at the point of sale, such as packaging for pet food, foodstuffs or medical products. The ability to see the contents directly can increase consumer confidence in the product and positively influence the purchase decision.
Individual appearance: metallic, matt or glossy
In addition to customisable viewing windows, we also offer Flat Pouches with different surface finishes. Metallised surfaces create striking metallic effects in the selected colours. To ensure that certain colours and elements do not appear metallic, they are underlaid with a special opaque white. Customers also have the option of choosing between different surface finishes for all film materials, whether matt or glossy. These options allow for even more customised packaging design to specifically increase the attention of the target group.
Design freedom and functionality
Packaging warehouse's Flat Pouches are not only versatile in their choice of materials, but also in their configuration options. Customers can choose from a range of formats, whether one of our fixed standard formats or a completely customised format that is tailored precisely to the product. In addition, we offer the option of printing the bags over their entire surface and customising them, either using digital printing for the highest quality and precision or by adding features such as zippers, viewing windows or Euro holes, which not only increase the functionality but also the attractiveness of the packaging.
Sustainability and local production: our commitment
Environmentally conscious packaging production
In a world where sustainability is becoming increasingly important, packaging warehouse attaches great importance to the recyclability and environmental friendliness of its Flat Pouches. Many of our materials are 100% recyclable, which helps our customers reduce their environmental footprint. In addition, production in Germany not only supports the local economy, but also ensures short supply chains, thereby minimising CO2 emissions. All advantages at a glance:
- Recyclable film and paper materials
- Regional production in the heart of Germany
- Production with 100% solar power
- Reduced CO2 emissions thanks to space-saving packaging
Conclusion: Why choose Flat Pouches from packaging warehouse?
Flat Pouches from packaging warehouse represent the perfect symbiosis of quality, design freedom, functionality and sustainability. With our wide range of materials, customised designs and local production, we offer a packaging solution that is both ecologically and economically sustainable. Our Flat Pouches made of paper and film are the ideal choice for companies that not only want to package their products securely and attractively, but also want to contribute to environmental protection.
Your advantages
Free shipping throughout Europe
100% individual format
> 60 years family-run
> 4000 happy customers
Free online designer
Customized printing
