Large letter boxes

Mailer box offers a secure and cost-effective shipping solution for a wide variety of products. We manufacture them to measure or in practical DHL standard sizes such as large letter, maxi letter or parcel. All boxes can be individually printed over their entire surface and, if desired, can be produced in just 5 working days. High-quality corrugated cardboard ensures particularly high protection during transport and a professional brand image – unboxing experience guaranteed.

E, B, EB wave in white and brown

5 working days
Express production

100% customised
box size

Large letter box

Highest quality

Materials for large letter boxes

E-flute
B-flute
EB-flute

E- flute white/white

Material thickness 1,5 mm | Fine flute

White outside, white inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E- flute white/white

E- flute white/brown

Material thickness 1,5 mm | Fine flute

White outside, brown inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E- flute white/brown

E-flute brown/brown

Material thickness 1,5 mm | Fine flute

Brown outside, brown inside

Close wave spacing (approx. 3 mm) | very good printability

Load capacity up to approx. 7 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

E-flute brown/brown

B- flute white/white

Material thickness 3 mm | Fine flute

White outside, white inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B- flute white/white

B- flute white/brown

Material thickness 3 mm | Fine flute

White outside, brown inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B- flute white/brown

B-flute brown/brown

Material thickness 3 mm | Fine flute

Brown outside, brown inside

Close wave spacing (approx. 4.8 mm) | very good printability

Load capacity up to approx. 14 kg (with even weight distribution)

For product and shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

B-flute brown/brown

EB flute white/white

Material thickness 4.5 mm | Fine flute

White outside, white inside

Mixed wave spacing (3–5 mm) | very good printability

Load capacity up to approx. 32 kg (with even weight distribution)

For shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

EB-Welle außen weiß, innen weiß

EB flute brown/brown

Material thickness 4.5 mm | Fine flute

Brown outside, brown inside

Mixed wave spacing (3–5 mm) | very good printability

Load capacity up to approx. 32 kg (with even weight distribution)

For shipping packaging

Printing in digital printing, offset printing or flexographic printing

Recyclable via waste paper

EB-Welle außen braun, innen braun

Configure large letter boxes

Design unique large letter boxes

Tear-off and adhesive strips

Tear-off and adhesive strips

Tear-off and adhesive strips make packing and opening your large letter boxes particularly convenient. You save time, reduce material consumption and offer professional handling.

Stable corrugated cardboard

Stable corrugated cardboard

Large letter boxes made from E, B or EB fluting offer the right stability for every product. This allows you to reliably protect your products during shipping and meet the highest quality standards.

State-of-the-art printing technology

State-of-the-art printing technology

With our large letter boxes, you get brilliant print images and complete design freedom – we choose between digital, offset and flexographic printing for your print run and showcase your brand perfectly.

Special colours / Pantone

Special colours / Pantone

Large letter boxes with special colours or Pantone colours ensure consistent branding and a strong brand impact. This allows you to achieve a professional, recognisable appearance.

Window cut-out

Window cut-out

Large letter boxes with viewing windows showcase your product before it is even opened, increasing trust and ensuring a special unboxing experience.

Matt, glossy & soft-touch surfaces

Surfaces

Large letter boxes with matt, glossy or soft-touch surfaces are visually and haptically appealing. High-quality finishes ensure a genuine premium brand experience.

Recycling

Recycling

Large letter boxes made of corrugated cardboard are resource-efficient and can be recycled as waste paper. This allows you to combine stability during shipping with sustainable packaging.

Hot foil stamping

Hot foil stamping

Large letter boxes with hot foil stamping offer an exclusive premium look. Shiny effects attract attention and strengthen your brand presence.

Berater Nils Harder

Nils Harder
CEO & Folding Carton Specialist

Let's take your large letter boxes to the next level together!

Would you like to implement your packaging professionally? Our team will provide you with personalised support for all questions relating to construction, materials, design and printing, and will work with you to find the right solution. We will reliably accompany you from the initial idea to implementation and ensure that your packaging protects, inspires and fits into your process. Feel free to get in touch – we look forward to hearing from you.

Tel.: +49 (0) 751 951 440 0

Julia Volgger Sales Manager
>4000 CUSTOMERS PLACE THEIR TRUST IN US

Turn your large letter boxes into game changers!

Do you need packaging that suits your product? We'll take care of it – no matter whether it's small, large or really challenging. We have been printing in Germany for three generations, combining experience with modern technology. You get quality you can rely on and people who think ahead. Together, we'll turn your idea into the perfect packaging.

Dextro Energy Logo
Esjot Logo
mymuesli logo
Störtebekker Logo
Hugendubel Logo
Neuroth Logo

Large letter boxes

Frequently asked questions

How much weight can the corrugated board withstand?
We recommend our E flute primarily for product packaging or for shipping packaging with a low shipping weight. We recommend our B flute for large product packaging or for shipping packaging with a medium shipping weight. We recommend our EB flute exclusively for large shipping boxes with a heavy shipping weight.
  • E flute: up to 7 kilos
  • B flute: up to 14 kilos
  • EB flute: up to 32 kilos
Do I have to pay for the punching tool again if I order again?
If you are charged "One-time tool costs" in our configurator, these are normally only incurred once. Our system saves existing punches and does not charge them a second time. However, if the wear of a punch is so high that a new cutting die has to be ordered, these costs will be charged again with your next order. The service life of a die depends primarily on the number of shipping cartons punched (experience shows >250,000).
What do I have to consider when creating my print data?
To create the print data for your folding box, you need to follow some instructions. Please note the following information:

to the print data instructions
What do I need a protective coating for and what is his function?
A protective coating has various functions. On the one hand, it protects your print image from external influences such as scratches, liquids or dirt, and on the other hand, it ensures an even more beautiful print image with a glossy or optional matte look.
I would like a particularly small shipping box - what do I need to consider?
In our configurator you can configure both very large and very small shipping boxes. All sizes that can be manufactured from a technical point of view can be configured. Depending on the size and material, however, there may be problems in handling and packaging. Above all, we recommend the EB flute exclusively for medium to large cartons.
Can I choose a neutral return address?
We have optimized our order process especially for resellers and offer you the possibility that we send your orders neutral (without our branding on package or delivery bill) to your customers. Simply select "Neutral shipping / delivery bill" in the order process / check-out.

UPS boxes

Frequently asked questions

How much weight can the corrugated board withstand?
We recommend our E flute primarily for product packaging or for shipping packaging with a low shipping weight. We recommend our B flute for large product packaging or for shipping packaging with a medium shipping weight. We recommend our EB flute exclusively for large shipping boxes with a heavy shipping weight.
  • E flute: up to 7 kilos
  • B flute: up to 14 kilos
  • EB flute: up to 32 kilos
Do I have to pay for the punching tool again if I order again?
If you are charged "One-time tool costs" in our configurator, these are normally only incurred once. Our system saves existing punches and does not charge them a second time. However, if the wear of a punch is so high that a new cutting die has to be ordered, these costs will be charged again with your next order. The service life of a die depends primarily on the number of shipping cartons punched (experience shows >250,000).
What do I have to consider when creating my print data?
To create the print data for your folding box, you need to follow some instructions. Please note the following information:

to the print data instructions
What do I need a protective coating for and what is his function?
A protective coating has various functions. On the one hand, it protects your print image from external influences such as scratches, liquids or dirt, and on the other hand, it ensures an even more beautiful print image with a glossy or optional matte look.
I would like a particularly small shipping box - what do I need to consider?
In our configurator you can configure both very large and very small shipping boxes. All sizes that can be manufactured from a technical point of view can be configured. Depending on the size and material, however, there may be problems in handling and packaging. Above all, we recommend the EB flute exclusively for medium to large cartons.
Can I choose a neutral return address?
We have optimized our order process especially for resellers and offer you the possibility that we send your orders neutral (without our branding on package or delivery bill) to your customers. Simply select "Neutral shipping / delivery bill" in the order process / check-out.

CONTACT US

How can we help you?

Kontaktformular grüne Schrift
Tell us about your packaging project!

We would be delighted if you could send us a message and give us an insight into your requirements. The more specific your information is, the better we can advise you and suggest a suitable solution.

We will get back to you as soon as possible!

Large letter boxes directly from the manufacturer

Your partner for large letter boxes

Large letter boxes
 Made in Germany

We value regionality and love for our homeland. That is why your large letter boxes are manufactured in the heart of Germany.

Sustainable materials

We rely on sustainable and regional corrugated cardboard that is recyclable, manufactured in a CO₂-saving manner and consists largely of secondary fibre materials.

Personal contact person

You will have a direct contact person at all times who will advise you individually and accompany you from your enquiry to the delivery of your large letter boxes.

What exactly are large letter and maxi letter boxes?

Printed large letter boxes

Maxi letter and large letter boxes are a perfect compromise between folding cartons and letters. They are predestined for the sustainable and secure dispatch of documents, printed products and various small items with a low weight.

In our shop you will find modern large letter and maxi letter boxes, which are extremely practical, robust and versatile shipping packaging. Precisely tailored to the maximum dimensions of Deutsche Post, you also save valuable postage costs when shipping.

What is the difference between large letter boxes and maxi letter boxes?

  • Large letter boxes must not exceed the maximum height of 2 cm and the maximum weight of 500 g for cost-effective and fast postal dispatch. The large letter is used in every industry.
  • The maximum external dimensions of a maxi letter  of exactly 35.3 x 25 cm are no different from those of a large letter box. However, the maxi letter box can be sent with a height of 5 cm and a maximum weight of 1,000 g. That is 3 cm higher and 500 g heavier than the classic large letter box, which significantly increases its flexibility of use.
Electronic items packaging

Despite the higher maximum weight, you benefit from the advantages of letter post with both options, such as posting in the letterbox and fast delivery times. As the so-called jumbo among letters, the maxi letter is not only ideal for the secure dispatch of documents, records and printed matter. It can also be used as excellent shipping packaging for textiles, books, small items and small products. Maxi letter boxes are used in all sectors.

Maxi letter boxes are ideal for packaging goods of this type:

  • Fashion articles
  • Printed products
  • Cosmetics
  • Beauty products
  • Accessories
  • Smartphones
  • Electronic items
  • Software
Maxi letters or maxi letter boxes of the type FEFCO 0427 and FEFCO 0885 are mainly used. The latter variant has adhesive strips for return postage. You can find large letter and maxi letter boxes in various designs in our shop. Your special advantage: you can personalise your packaging and make it truly unique.

Large and maxi letter boxes: Benefit from the features and advantages of our products

Our large and maxi letter boxes always have these quality features:

Protective function

We only use high-quality corrugated cardboard materials. We use variants with E-flute, B-flute and particularly robust EB-flute. Your products are therefore optimally protected.

Individual configuration

Create individual, unique items from your large and maxi letter boxes. Our intelligent configurator allows you to fully customize your packaging.

Design

Classic hinged lid cartons (FEFCO 0427) and versions with adhesive strips (FEFCO 0885) in particular have an attractive appearance. The hinged lid gives this packaging solution a particularly elegant touch.

Maxi letter box
Large letter box as shipping carton

Finishing

A high-quality print with a strong print image or a coating with print varnish optimally enhances the appearance of your cardboard solutions in letter format. By applying a protective laminate, you can provide additional protection against external influences such as moisture or UV radiation.

Sustainability

Environmentally friendly resources and sustainable production play a very important role at packaging warehouse. This is reflected in the materials we use at all times.

Marketing function

Printing, coating and a customized design give your cartons and boxes an effective promotional look. This increases attention and reach.

With packaging warehouse you get the best added value

For years, we have been a reliable expert partner for start-ups and small and large companies when it comes to implementing needs-based packaging solutions. With packaging warehouse by your side, you can always rely on optimal, 100% customized solutions, even for complex packaging requirements.

You will benefit in the long term from our know-how, our many years of expertise and our customer-oriented service character.

Added to this are the customization options we provide. For example, the format can be freely selected.

Packaging warehouse customer service

The most relevant advantages of packaging warehouse for you at a glance:

 packaging warehouseOther providers
Printing100% full-surface printPartial print
QuantityFrom 1 pieceSeveral 100 pieces
Production timeFrom 5 working days2-4 weeks
Format100% freely selectable formatOnly a few fixed formats
Printing techniqueLatest digital and offset printing machinesSimple flatbed printers
Individual patternsOrder customized samples onlineSample on request
Tool costsNo tooling costs up to approx. 1000 piecesHigh tool costs

We can help you!

Are you interested? Then quickly take advantage of all the benefits and place your individual order in our store. If you would like more information or tips, just give us a call.

Maxi and large letter for international shipping

Large letter box for DHL shipping

If your goods are to be sent to destinations outside Germany, you can also choose a variant with the addition "international". The postage for an international large letter is 3.70 euros. But there are also differences in terms of dimensions. The size is not based on maximum but minimum values:

  • Width: min. 9 cm
  • Length: min. 14 cm

However, the sum of the length, width and height must not exceed 90 cm. Furthermore, no side of the large letter may be longer than 60 cm. The maximum weight for international large letters is 500 g.

There is also the maxi letter international. The dimensions are identical to those of the international large letter. However, the permissible total weight here is double at 1 kg. However, there is also the option of doubling the total weight to 2 kg at a higher postage rate. Postage for an international maxi letter weighing up to 1 kg costs 7 euros, and 17 euros for a letter weighing up to 2 kg.

Shipping via Deutsche Post: You can choose between these formats

If you would like to send a large letter or maxi letter box via Deutsche Post, you must adhere to the specified dimensions and maximum weight. The following data is relevant for you:  

Large letter box

Maxi letter box

The maximum permitted dimensions:The maximum permitted dimensions:
Length: 10 to 35,3 cmLength: 10 to 35,3 cm
Width: 7 to 25 cmWidth: 7 to 25 cm
Height: up to 2 cmHeight: up to 5 cm
  
The maximum permitted weight:The maximum permitted weight:
500 g1.000 g
  
Postage for shipping within Germany:Postage due for shipping within Germany:
1,60 Euro2,75 Euro
Individual shipping box for candles

Important: In this case, the length must be at least 14 cm and the width at least 9 cm. No side may exceed the length of 60 cm.

These materials are available to you at packaging warehouse

Corrugated cardboard materials serve as the basis for our maxi letter boxes, for example in the form of hinged lid boxes in accordance with FEFCO 0427 and FEFCO 0885. You can choose from various designs. The following options are available to you:

E-flute

The E-flute is the so-called ultra-fine corrugation. The corrugation height is 1.5 mm. Boxes made from this material have good stability and a load capacity of 10 kg. Thanks to the narrow corrugation pitch of 3 mm, the surface is very smooth and therefore easy to print on. A total of three color combinations are available: outside and inside white, outside and inside brown and outside white and inside brown.
As the maximum permitted weight for large letter and maxi letter boxes is 1 kg, our E-flute corrugated cardboard is the perfect and most cost-effective choice for a shipping box of this type. However, if you want to pack sensitive goods particularly securely, we also offer two other types of material.

B-flute

The B-flute – also known as fine corrugation – has a corrugation height of 3 mm and so offers very good stability and strength. You can pack products weighing up to 20 kg. The corrugation pitch is 4.8 mm, which ensures flat surfaces that are easy to print on. The same color combinations are available as for the E-flute. Due to the higher flutes and the larger spacing, slightly larger air cushions form within the corrugated cardboard with B-flute. This increases the edge crush resistance and burst strength. The B-flute therefore offers better protection than the E-flute - however, the additional load-bearing capacity does not play a decisive role for maxi letter and large letter boxes.

Corrugated cardboard qualities

EB-flute

The same applies to our EB-flute. It is a combination of the other two types of corrugations. The material mix increases the load capacity to a maximum of 30 kg with a corrugation height of 4.5 mm. The narrow corrugation pitch of 4.8 mm ensures good printing results. You can choose between the color constellations white/white and brown/brown. Edge crush resistance and bursting strength are highest here. The EB-flute is therefore recommended for sending very sensitive goods that require special protection.

Put your large and maxi letters in the spotlight with enhancements

Large letter box with finishing

There are many design options available to you at packaging warehouse. Not only do we offer you the option of printing your packaging full-surface in all Euroscale colors – we also have various finishing techniques available to make your packaging a real eye-catcher and an effective advertising medium.

For example, you have the option of applying a protective coating or laminate. This increases protection against moisture, dirt and other external influences. Your printed image is also better protected against scratches and contamination. Varnish and laminate also ensure that the colors shine even brighter and details are shown to their best advantage.

Completely unique: your design options for maxi and large letters

You don't just want to send your customers goods, you want to surprise and delight them? Then our hinged boxes have special features that you can use for this. Because the hinged lids can be printed full-surface. You can not only place your advertising messages, your claim or other CI elements on the outside of the box. You also have the option of printing the inside of the box - including the lid - in all Euroscale colors.

This can create an additional surprise effect when the lid is opened or when the goods are unpacked. Whether the inside of the lid is printed with instructions for the product inside, a greeting or a call-to-action is up to you. Whichever solution you choose, you can be sure that your customers will be pleasantly surprised. And in the best case scenario, these emotions will be transferred directly to the product and ultimately to the customer's brand loyalty.

Give it a try and configure your hinged lid boxes today to enhance your customers' unboxing experience.

WE STAND BY YOUR SIDE!

Whatever packaging solution you need: at packaging warehouse you benefit from comprehensive customization options. Contact us and configure the perfect packaging solution for you with our experts.

Frequently asked questions about large letter boxes

What can I send with a maxi letter?

You can use the maxi letter format ideally if you want to send flat items. These can include business reports, other company documents and printed products such as information material, magazines, catalogs, brochures or flat books. Other products for which a maxi letter is suitable packaging are

  • e-book readers
  • CDs
  • DVDs
  • Glasses
  • Spare parts
  • Accessories
  • cell phones
  • textiles
  • framed photos

As a general rule, the letter must not be more than 5 cm high and weigh no more than 1,000 g. For an additional fee, it is possible to send maxi letters with a maximum weight of 2,000 g in Germany and internationally (Maxibrief Plus).

What is a Maxibrief Plus?

The Maxibrief Plus is basically an oversized Maxibrief that is treated and sent by Deutsche Post as a special format. It may exceed the dimensions of the maxi letter and weigh a maximum of 2 kg in total. The maximum dimensions in this case are

  • Length 353 mm
  • Width 250 mm
  • Height 50 mm

This variant is also possible: length plus width plus height equals 900 mm, whereby the extension must never exceed a length of 600 mm.

This means that the Maxibrief Plus is as heavy and large as a classic parcel, but is classified as a simple letter. You benefit from faster delivery and can take advantage of optional additional services (registered mail, cash on delivery, etc.). However, there are additional costs for the oversized format. Within Germany, you have to pay postage of 4.95 euros. If you would like to send a Maxibrief Plus abroad, you will have to pay 17 euros postage.